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japanese performance racing scooter parts

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performance parts:

parts to improve or change the performance of your scooter

This does not necessarily mean giving your scooter higher top speed. Remember in New Zealand your 50cc scooter is only legally allowed to be capable of 50km/h. However you can change parts so that the scooter still does 50km/h up hills, or with a trunk full of bricks, or into a headwind. Replacing parts on your scooter to increase the torque output is certainly beneficial as it will help you maintain speed, and get off the line at traffic lights a little quicker. Torque is what accelerates your weight against anything trying to resist it, including gravity and inertia. Modification or replacement of parts may mean that your scooter runs more efficiently or accelerates better to get you clear of traffic.

Parts for sale

about scooter engines - overview

The majority of 50cc scooters and many bigger scooters have 2-stroke (also "2-cycle") engines. These have higher output than 4-stroke / 4-cycle engines (as found in most cars) however they are difficult to keep running as efficiently. When it is a 50cc scooter efficiency is still much higher if you consider that an engine around 40 times smaller than a car's is moving one person around. The parts are made of materials similar to other motorcycle/car engines, and a typical Japanese 2-stroke 50cc will rev to 6.000rpm under normal use. The main parts and systems are similar, they need air cleaners, a device for mixing air and fuel, the combustion engine itself, and an exhaust and muffling system.


tuning to factory settings:

returning your scooter to the factory OEM recommended settings

This could be called a "tune-up". Your scooter was designed to run with certain restrictions in the intake and exhaust and carbon or unburnt oil deposits in exhausts, and clogged air cleaners can reduce the efficiency and power of your scooter.

Other parts wear out and again reduce performance. Most modern clutchless scooters use a belt-based CVT style transmission. These belts and the weight rollers in the variator pulley wear out naturally and slowly reduce the distance that they extend the belt to on the driving pulley. This means that the same top speed can not be achieved.

If your scooter is going slower now than when you bought it, or slower than others of the same model (and you are not heavier) it is probably a combination of worn drive parts and need of a tune up. Scootling stocks replacement drive parts for the majority of 50cc scooter models so if your scooter needs to regain some life please contact us.

Driveline parts

Other parts wear out and again reduce performance. Most modern clutchless scooters use a belt-based CVT style transmission. These belts and the weight rollers in the variator pulleys wear out naturally and slowly reduce the distance that they extend the belt to on the driving pulley. This means that the same top speed can not be achieved. Worn belts also tend to slip under load, so your scooter may accelerate from a standstill slower if its belt is worn. Sometimes this is given away by a slipping sound and intermittent acceleration coinciding with the engine RPM increasing without the bike accelerating any faster.

Parts for sale

Standard / OEM parts (see accessories for oil, batteries)

Standard weight rollers for any scooter.
OEM weight (usually 6 rollers)
weight rollers gram All sets $28.00
Side mirrors. Left and right available for normal and left hand threads to fit practically any scooters   $18.00
Side mirrors. Left and right available in black or white. Fits most scooters.
Right hand (normal) thread, 8mm for Honda and Left/right hand threads for Yamaha
m8 m10 scooter rear vision mirrors $10.50 each
Scooter Light bulbs for Dio, SJ50QT, Jog etc
Headlight
Brake/tail light bulbs
Indicator/turn signal
Dash (for speedometer etc)
scooter headlight bulbs from $1.50
Spark plugs for most scooters, NGK brand from Japan.
Plugs for Dio, Jog, Pal, Tact, Lead, SJ50QT, Sepia, Bug, Gyro and more in stock.
spark plugs for scooters $7.50 standard including resistor type
Speedometer cable for AF18, AF27/AF28 Honda Dio, Pal etc speedo cable scooter $30.00
Brake cable for AF18, AF27 Honda Dio, Pal etc spare parts brake cable $30.00
Brake shoes for drum front/rear. EBC brand, very high quality for Honda, Yamaha, Suzuki, Bug, SYM, MBK, Gilera scooters $32.00/ set
Disc brake pads by EBC, very high quality for Honda, Yamaha, Suzuki, Bug, SYM, MBK, Gilera scooters $35.00/ set (front)

 

Performance/racing parts: (Also check out the new AF61 Honda Today/Dio page)

Power air filters
Cut to template of your factory air element, high performance American Twin-Air material. Gives excellent protection against dirt, and allows for greater airflow
performance filter $32.00 any 50cc scooter
Honda Dio AF27/AF28 aftermarket exhausts. Also fits AF24 Tact, Giorno. Handmade stainless expansion chamber for 50-80cc engines. Bolts straight on and increases the horsepower of Honda Dios from 1990-1995 and any other scooters that use the same engine. The power band moves higher so changing to lighter weight rollers is required. Imported from Japan.
OEM look, bolt-on performance. Used by competition scooters in Japan and Hawaii.
expansion chamber 50-80cc honda $360.00

Honda Dio AF18-27/AF28 aftermarket exhausts. Look standard, black heat-resisting coating. Bolts straight on and increases the horsepower of Honda Dios from 1989-1995 and any other scooters that use the same engine including Tact, Giorno. The power band moves a little higher so changing weight rollers may be advisable. Imported from Japan.
OEM look, bolt-on performance.

muffler honda scooter $125.00
Burial Blaze Expansion chamber (performance exhaust) for Suzuki Street Magic TR50. This chamber fits in place of the factory muffler and will surprise you with the power and RPM it can release from a TR50. Louder than factory. Race-proven performance.
Bolt-on performance, stitch welded stainless steel. Includes clutch springs and weight rollers, plus instructions for fitment. Recommended with CDI.

Check out sound

$680.00
Light weight rollers for variator. To fit Hondas, Suzuki, Yamaha, some PGO, Piaggio, Malossi kits etc, and any other scooters using same size rollers. Imported from Japan
0.5g increments. 16x13mm, 16x12mm, 17x12mm, 15x12mm
racing rollers for honda, suzuki and yamaha $28.00 set, any weight
Kitaco Type III high speed pulley for AF61/AF62 (Honda Today 50, Honda 'Smart' Dio). Increase acceleration above 40km/h, extend top speed by 15-20km/h on standard engine. variator performance $125.00
High speed pulleys for Suzuki, Honda and Yamaha. AF27/28 Dios are only restricted by the pulley, not the CDI so this is the way to increase top speed. Imported from Japan
For thick or thin crank
honda scooter high speed pulley variator from $98.00
Kevlar belt, some at revised dimensions for performance upgrades for Honda Dio/Tact/Giorno, Yamaha Jog/Let's/Sepia/Vino, Street Magic and more.
Contact to ask about the models these belts will fit
$65.00-$75.00
Competition clutch weiner springs, set of 3 for scooter clutches. 2 spring rates available
Required for use of chambers or to improve use of powerband. Lifts clutch meet point to 1500 or 2000rpm.
  $28.00
Clutch centre spring, rate 10% up. Fit to stop bogging on tuned engines. For Yamaha, Honda or Suzuki   $38.00
Performance CDI units for most recent scooters available. Imported from Japan. Daytona unit shown for AF34 and Disk brake AF35 SR and ZX $205.00
Rev limiter cut, better response from revised ignition timing. Allows higher top speed
racing performance cdi limiter cut from $190.00
Carburettor jets for Mikuni, Keihin and OKO carbs, slow/pilot jets and main jets available individually.
MJ:#75-#125
SJ:#35-#50
main and slow pilot jets from $8.00
Spark plugs for tuned/modified scooters
Very cold rating for chambers and/or big bore upgrades
spark plugs for scooters $7.50 resistor type #8 and #9 available
Iridium Spark plugs for standard scooters and race applications
Last 4 times longer than standard, more power and efficiency
$29.00 IWF22 (#7 equivalent) and IWF27 (#9 equivalent) available
Big bore kits for most Japanese scooters, some including ported race pistons. Imported from Japan
increase engine capacity to 61cc-114cc. Watercooled kits also available to order
bore up kit for honda scooter from $185.00
Aluminium alloy wheels for most Honda, Suzuki and Yamaha scooters
stylish looks, lighter weight
scooter alloy wheels $225.00-$325.00
Lightweight clutch and driveline parts. Imported from Japan
aluminium alloy and lightweight steel parts
  please enquire


Other parts that may be available depending on scooter model:
Upgrade brake calipers Racing carburettors
Larger brake rotors High ratio final drive gears
Brake hoses Suspension parts
RPM meters Adjustable height coilovers
Electronic thermostat controlled water cooling systems Height adjustable adaptors for standard suspension
Tuned intake manifolds Uprated clutches
Air cleaners & filters Uprated clutch centre springs
Racing reed valves Lightweight pulley drive faces
   
Please enquire, giving chassis no.  

All information offered here and on other pages, linked or unlinked is given in best faith but is not guaranteed to be accurate, legally true or suitable for all persons or situations. In the end it is the rider's responsibility to ensure their machine and riding is up to the required standards. In some cases fitment of these parts may require the moped to be registered as a motorcycle. Please check applicable laws. While these are images of products supplied by Scootling, actual products suitable for a certain model may differ. Scooter part prices can change without notice.





Scootling can import many other parts that are not listed here. Please enquire




Shown left is the 2004-2005 Honda Dio Z4 4-valve water cooled head.

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AF28 Dio tuning project Check out the progress of the Honda Dio racing tune project scooter!




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